P0232 Fuel Pump Secondary Circuit High
OBD-II Trouble Code Technical Description
Fuel Pump Secondary (Feedback) Circuit High Voltage
What does that mean?
This diagnostic trouble code (DTC) is a generic powertrain code, which means that it applies to OBD-II equipped vehicles. Although generic, the specific repair steps may vary depending on make/model.
The fuel pump is powered by the fuel pump relay. When the PCM (powertrain control module) activates the fuel pump relay, voltage is supplied to the fuel pump and it pressurizes the fuel system. Some vehicles have a feedback on the fuel pump supply circuit. This is simply a circuit spliced into the voltage feed to the fuel pump. The splice is usually located close to the PCM.
The PCM monitors this feedback circuit to ensure that there is proper voltage being sent to the fuel pump. As it activates the fuel pump relay, it expects to see battery voltage on the feedback circuit. If the PCM sees an unexpected high voltage when the fuel pump isn’t activated, P0232 may set.
Symptoms
Symptoms of a P0232 DTC may include:
Causes
Potential causes of a P0232 code include:
Possible Solutions
It is possible with a P0232 for the fuel pump to be running continuously, even with the ignition off. If that’s the case and you can hear the fuel pump running, you may be able to disregard some of the following checks. Turn the KOEO (key on engine off) and wait for a few seconds. This allows the PCM to complete it’s fuel pump pre-cycle. Now, using your scan tool (if you have one) observe the FP VOLTAGE FEEDBACK reading in the datastream. This reading indicates what kind of voltage the fuel pump is receiving.
If you don’t have access to a scan tool, use a voltmeter to read the FP voltage at the fuel tank. If your reading shows any voltage at all present to the fuel pump with KOEO (or if you can hear the pump running), remove the FP relay. If the voltage remains, or the fuel pump continues to run, then there is a short to voltage on the FP voltage supply circuit or on the feedback circuit. Repair as necessary. If the voltage disappears (or the pump quits running) with the FP relay removed then try replacing the relay with a spare one. Upon reinstalling the spare relay, if the voltage disappears, the relay was faulty due to a short. If, though, after replacing the relay voltage is still present, suspect that the PCM FP relay control circuit is shorted to ground.
Check for a short to ground on the PCM FP relay control (ground driver) circuit by removing the FP relay and ohm between a good ground and the PCM FP relay control. There should be no continuity to ground with KOEO (after the FP pre-cycle is completed). If there is continuity to ground the wire is shorted. Find the short to ground and repair as necessary. If you can find no physical short, It may be necessary to snip the FP relay control wire close to the PCM connector where it will be easy to repair and check for continuity to ground with KOEO coming OUT of the PCM. If there is no continuity the wire is shorted in the harness. But if continuity exists, the driver may be internally shorted to ground and the PCM may require replacement.
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"Delete Error Code Permanently, Disable DTC Error Code Function for p0232 in the ECU"
In extreme cases, we even have the option to permanently remove the specific DTC p0232 and disable the function of the specific error code in the ECU. All other fault code functions will then continue to work to protect the engine. This is different from clearing an error code with a diagnostic device. We have the option to permanently remove the function of the specific error code, so that it never comes back. Also emergency running that occurs on the specific error code can be solved in most cases.
Of course we prefer to first try to solve the cause of the error code, but sometimes the only solution is to permanently disable the DTC function of p0232.