P020E Cylinder 5 Injection Timing
OBD-II Trouble Code Technical Description
Cylinder 5 Injection Timing
What does that mean?
This diagnostic trouble code (DTC) is a generic powertrain code, which means it applies to most OBD-II equipped vehicles including but not limited to VW Volkswagen, Dodge, Ram, Kia, Chevrolet, GMC, Jaguar, Ford, Jeep, Chrysler, Nissan, etc. Although generic, the exact repair steps may vary depending on make/model.
A stored code P020E means that the powertrain control module (PCM) has detected a malfunction in the injection timing circuit for a particular cylinder of the engine. In this case, the cylinder in question is cylinder five. Consult a reliable vehicle information source for the exact location of cylinder number five for the vehicle in which the P020E has been stored.
It has been my experience that a code P020E is stored exclusively in vehicles equipped with diesel engines. Today’s clean burning (direct injection) diesel engines require extreme levels of fuel pressure.
Because of this high degree of fuel pressure, only qualified personnel should attempt to diagnose or repair the high-pressure fuel system.
When unit injectors are utilized, the high pressure injection pump is driven by the engine timing chain and timed according to the position of the crankshaft and camshaft/s. Every time the engine crankshaft and camshaft/s reach a certain point, the high pressure injection pump is pulsed; resulting in an extreme degree (up to 35,000 psi) of fuel pressure.
Common rail direct injection systems are timed using a common high-pressure fuel rail and individual solenoids for each cylinder. In this type of application the PCM or a stand-alone diesel injection controller is used to control injector timing.
Variations in camshaft and/or crankshaft timing alert the PCM of inconsistencies in specific cylinder injection timing and prompt a stored code P020E. Some vehicles may require multiple ignition cycles with a failure for this type of code to be stored and a malfunction indicator lamp to be illuminated.
Related injection timing codes include from cylinders 1 through 12: P020A, P020B, P020C, P020D, P020E, P020F, P021A, P021B, P021C, P021D, P021E, and P021F
Code Severity & Symptoms
All codes related to the high-pressure fuel injection system should be considered severe and addressed with a degree of urgency.
Symptoms of a P020E engine code may include:
Causes
Possible causes for this P020E code include:
Diagnostic and Repair Procedures
I would require a diagnostic scanner, a digital volt/ohmmeter (DVOM), and a reliable vehicle information source to diagnose a code P020E.
Begin with a visual inspection of high-pressure fuel system related components and wiring harnesses. Look for signs of fuel leakage as well as damage to wiring or connectors.
Check for technical service bulletins (TSB) which pertain to the vehicle, symptoms, and code/s in question. If such a TSB is located, it will provide very helpful information for diagnosing this code.
Now, I would connect the scanner to the vehicle diagnostic port and retrieve all stored trouble codes and freeze frame data. I like to make a note of this information as it may prove beneficial as the diagnosis unfolds. Next, I would clear the codes and test-drive the vehicle to see if the code is reset. If there are crankshaft sensor and/or camshaft position sensor codes stored, diagnose and repair those before attempting to diagnose the injector timing code.
If the code is reset:
If the vehicle in question is equipped with a common rail injection system, utilize the DVOM and the vehicle information source to test the injector solenoid for the cylinder in question. Any component which fails to comply with manufacturer’s specifications should be replaced before proceeding. After suspicious parts are repaired/replaced, clear any codes which may have been stored during testing and test drive the vehicle until the PCM enters readiness mode or the code is reset. If the PCM does enter readiness mode you know that the repair was successful. If the code is reset – you can assume that you still have a problem.
If the injector solenoid is within specs, unplug the controller and use the DVOM to test system circuits for shorts or opens. Repair or replace system circuits which do not conform to manufacturer’s specifications according to the pin-out chart located in your vehicle information source.
Unit injector failure can almost always be attributed with engine timing component failure or some type of high-pressure fuel system leak.
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"Delete Error Code Permanently, Disable DTC Error Code Function for p020e in the ECU"
In extreme cases, we even have the option to permanently remove the specific DTC p020e and disable the function of the specific error code in the ECU. All other fault code functions will then continue to work to protect the engine. This is different from clearing an error code with a diagnostic device. We have the option to permanently remove the function of the specific error code, so that it never comes back. Also emergency running that occurs on the specific error code can be solved in most cases.
Of course we prefer to first try to solve the cause of the error code, but sometimes the only solution is to permanently disable the DTC function of p020e.
